ACP Composites is an AS9100-certified manufacturer of custom composite laminates designed for optimal strength, precision, and repeatable performance in challenging environments. From carbon fiber and fiberglass sheets to application-specific layup orientations, our laminate sheets are produced using rigidly controlled processes that support demanding structural, industrial, medical, aerospace, and automotive requirements.
ACP Composites offers a variety of custom and stock composite laminates engineered specifically to address the demands for different fiber types, layup architecture, and performance requirements. From structural carbon fiber sheets to fiberglass electrical laminates and even cosmetic or decorative veneers, each laminate option is designed to deliver predictable strength, uniform flatness, and long-term reliability in challenging applications.
Unidirectional Laminates
Woven or Twill Carbon Laminates
Hybrid Weave Laminates
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Our AS9100-certified composite manufacturing processes provide consistent fiber-to-resin ratios and predictable mechanical performance for challenging applications.
Carbon fiber and fiberglass laminate sheets deliver incredible stiffness and strength while reducing component weight for high-performance aerospace and automotive applications.
Depending on the end usage, custom laminates allow precise control over layup orientation from balanced to quasi-isotropic to meet specific design requirements.
The controlled curing processes followed at ACP produce uniformly flat, stable, and durable laminate sheets with tight dimensional tolerances.
Whether it's extreme cold or extreme heat, ACP custom composite laminates maintain performance characteristics in a wide range of operating temperatures and environments.
Composite laminates do not corrode, require minimal upkeep, and maintain their structural integrity over long service lives in even the most challenging or rugged applications.
Rather than using metal, which is far heavier and more challenging to fabricate on-site, composite laminates are desirable replacements for aluminum, steel, and other alloys.
Fiber Type: Carbon Fiber (standard or high modulus), Fiberglass (E-glass or S-glass), Kevlar®, Hybrid
Fiber Form: Unidirectional, Woven (plain, twill, satin), Multiaxial (±45°, 0/90°, stitched)
Layup Options: Unidirectional, balanced, symmetrical, quasi-isotropic or combination layups
Sizes & Shape: Stock and custom thicknesses with custom sizes ranging up to 60” x 120”
Process Methods: Autoclave Cured Thermoset Prepreg
Finishes: High Gloss, Matte, Satin, Peel Ply, or combination finishes
Add-Ons: Finishing service including CNC machining, countersinking, cutting, supplemental bonding and bonding preparation, coatings, and surface treatments
Compliance & Testing: All composite materials are RoHS and REACH compliant.
*ACP has a maximum work envelope of 60″ x 120″. Available options are contingent on process method, tooling, and material availability. KEVLAR® is a registered trademark of E.I. du Pont de Nemours and Company and is used with permission.
ACP only uses carefully selected carbon fiber, fiberglass, and thermoset resin systems that deliver custom laminates with consistent mechanical performance and long-term durability.
As an AS9100-certified manufacturer, ACP follows rigid documentation and quality management systems that guarantee repeatability, reliability, and traceability throughout the production process.
Each laminate product is produced under controlled conditions and thoroughly tested and inspected to verify material integrity and adherence to customer specifications or applicable standards.
ACP is committed to continuously improving processes and products to meet the evolving demands of our clients in the aerospace, automotive, manufacturing, and consumer goods industries.
Custom composite laminates are flat, solid sheets of composite material specifically engineered to provide optimal stiffness and dimensional stability in challenging applications. Unlike our composite sandwich panels, composite laminates have no core material and are layered fibered reinforcements with thermoset resins that achieve the specified or desired mechanical performance characteristics.
Fiber Reinforcement Layers
Carbon fiber, fiberglass (G10/FR4), hybrid fiber constructions, and specialty reinforcements like Norplex-Micarta® are arranged in unidirectional, woven, or combination layups based on customer specifications.
Resin System
Thermoset resin systems such as epoxy, vinyl ester, or phenolic bond the fiber layers together and provide the desired temperature capabilities, chemical resistances, and durability characteristics.
Layup Orientation
Laminates use varying layup orientations, including balanced, symmetrical, or quasi-isotropic layups, to control specific demands for stiffness, directional strength, and dimensional stability.
Our engineered laminate manufacturing process delivers lightweight, high-strength materials that are suitable replacements for metals in structural, tooling, and other precision applications that demand consistent performance in challenging environments.
Our experience in the industry has helped us understand that advanced engineering is not just about material performance; it’s about developing a reliable, consistent, and precise product that performs as advertised time and time again. ACP Composites custom laminates help engineers reduce critical weights without compromising strength, allowing them to achieve consistent performance in industrial, medical, and aerospace applications.
Composite laminates reduce weight versus metal alternatives without sacrificing stiffness or strength.
Carbon fiber and fiberglass laminates offer an exceptional balance of strength and rigidity for structural and load-bearing applications.
Custom laminates offer impressive reliability in changing temperatures and extreme environments routinely experienced in the aerospace sector.
Designed with machining and bonding in mind, our laminates easily integrate into existing component designs and maintain tolerances during most machining or finishing practices.
If our in-stock laminate options do not meet your current product specifications, please contact our team today to begin developing a customized solution.
Custom composite laminates are used in the design and development of aerospace structures, including tooling and secondary components, where a strength-to-weight ratio is at a premium.
For space and satellite projects, custom laminates support lightweight structural elements like brackets or panels that require reliable mechanical properties and thermal resistance in extreme environments.
Thanks to their resistance to corrosion and salt spray, composite laminates are highly desirable for marine applications where they outperform conventional materials like alloys or wood.
Precision medical device manufacturers rely on composite laminate sheets to develop positioning systems, imaging components, and structural supports, thanks to their strength and compatibility with diagnostic environments.
OEMs across countless industries rely on composite laminates from ACP to deliver tough, rugged, and reliable durability while reducing weight for things like machine covers, enclosures, tooling, and structural components.
From electronic manufacturing to transportation and even sporting goods, custom laminate sheets are in high demand anywhere that a lightweight yet structurally durable material is required.
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Custom composite laminates are flat, solid thermoset sheets made from layered fiber reinforcements like carbon fiber or fiberglass that have been specifically engineered to deliver optimal strength, stiffness, and dimensional stability with reduced weight.
ACP Composites provides custom laminates in carbon fiber, fiberglass (including G10), and other hybrid fiber constructions suitable for commercial, aerospace, and medical applications.
Balanced laminates use equal plies in several different directions, symmetrical laminates mirror the layup around a centralized plane, and quasi-isotropic laminates combine 0°, ±45°, and 90° angles for uniform strength properties.
ACP primarily manufactures laminates using a variety of thermoset pre-preg materials combined with autoclave curing to deliver consistent mechanical properties and highly repeatable performance throughout the production process.
The typical size range for laminates may vary, but the largest dimensions possible with our current autoclave are 60” x 120”.
ACP offers CNC machining, threaded inserts, bonding preparation, additional coatings or surface treatments, part making, and limited or light assembly services.
Custom composite laminates serve a wide variety of applications, including high-performance aerospace projects, medical device manufacturing, electronic or semiconductor uses, and marine systems.
Yes. ACP can supply custom composite laminates that meet or exceed FAR 25.853 fire performance in addition to RoHS or REACH compliance and other industry-specific standards for precision and performance.
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